Skip to main content

Features

The institute has a wide range of equipment and software for the design, simulation, manufacturing, and analysis of fiber-reinforced composite and plastic components, as well as for the processing and characterization of plastics in general.

Our analytical capabilities offer a wide range of mechanical, thermal, and optical analysis methods. Here, plastics, fibers, and components can be comprehensively characterized and evaluated.

Various filament and resin printers form the basis of our additive manufacturing capabilities. These include the ability to perform multi-material printing, print filled plastics, produce “continuous components,” and print with micrometer-level precision. In addition, components can be digitized using the in-house 3D scanner and subsequently reproduced.

Our technical center houses several different injection molding machines, extruders, presses, and ovens. Here, thermoplastics can be processed into components, filaments, or granules. In addition, various manufacturing processes, such as the winding technique or the VARI process, offer possibilities for producing fiber-reinforced composite components made from natural, glass, or carbon fibers. Our in-house workshop also enables the precise machining of metals into turned and milled parts, allowing us to manufacture our own test equipment.

Various challenges require specialized software tools to solve them. Therefore, we use tools for simulation, design, and data management, and of course we also incorporate AI into our daily scientific work.

At our branch in Stade, we also have an extensive portfolio of equipment. Here, the focus is primarily on fiber-reinforced composite technology.

The available equipment and software tools are listed below.

Analytics

DMA
DMA

DMA

TA Instruments, Inc.
Q800
dynamic mechanical analysis

Calorimetry
Calorimetry

Calorimetry

TA Instruments, Inc.
Q2000
dynamic differential calorimetry (DDK/DSC)

Thermogravimetry
Thermogravimetry

Thermogravimetry

TA Instruments, Inc.
Q5000 IR
thermogravimetric analysis

Rheometry
Rheometry

Rheometry

TA Instruments, Inc.
AR 2000 ex
Rheometer

Rheometry
Rheometry

Rheometry

GÖTTFERT Material testing machines GmbH
rheograph 75
high-pressure capillary rheometer

Bench-top rheometer
Bench-top rheometer

Bench-top rheometer

proRheo GmbH

Rheomat R180

Tensiometry
Tensiometry

Tensiometry

DataPhysics Instruments GmbH
DCAT 21
tensiometer / dynamic contact angle measuring device

Gas permeation tester
Gas permeation tester

Gas permeation tester

Brugger Feinmechanik GmbH

Brugger GTT

NIR spectrometer
NIR spectrometer

NIR spectrometer

trinamiX

NIR spectrometer SYS-IR-R-P

Microscopy
Microscopy

Microscopy

Keyence Corporation
VHX-500 F
digital microscope

Pendulum striking mechanism
Pendulum striking mechanism

Pendulum striking mechanism

Zwick GmbH & Co. KG
RM2265

Universal testing machine
Universal testing machine

Universal testing machine

Zwick GmbH & Co. KG
BZ2-MM100TL.ZW01 / BZ1-MM14450.ZW05
load cells: 100 kN, 2 kN / 200 N, 20 N, 10 N

microtome
microtome

microtome

Leica Microsystems GmbH
RM2265
programmable rotating microtome

Thermal conductivity
Thermal conductivity

Thermal conductivity

Erich NETZSCH GmbH & Co. Holding KG
TCA 200
guarded heat flow meter 

Thermal conductivity
Thermal conductivity

Thermal conductivity

Erich NETZSCH GmbH & Co. Holding KG
Micro Flash LFA 457
Laser Flash System

Universal resonance pulsator
Universal resonance pulsator

Universal resonance pulsator

SincoTec Test Systems GmbH
Power Swingly 20 kN

Fiber/particle analysis
Fiber/particle analysis

Fiber/particle analysis

Sympatec GmbH  

QICPIC

Permeability test stand
Permeability test stand

Permeability test stand

In-house development

Permeability test stand

Climate-controlled cabinet
Climate-controlled cabinet

Climate-controlled cabinet

ATT Environmental Simulation, LLC

ACS DY 200 C climate chamber

Climate-controlled cabinet
Climate-controlled cabinet

Climate-controlled cabinet

Memmert GmbH + Co. KG

Memmert HPP110 eco climate chamber

Technical center

Injection molding
Injection molding

Injection molding

Arburg GmbH + Co KG
various micro, single-component, thermoset, and two-component injection molding machines

Extrusion
Extrusion

Extrusion

COLLIN Lab & Pilot Solutions GmbH

Lab line compounder ZK 25 E x 36 D, including:
- melt pump
- filament winder with Polytest Line diameter
measurement - WB 2000

Extrusion
Extrusion

Extrusion

KraussMaffei Berstorff GmbH
ZE 25A
twin-screw extruder

Microcompounder
Microcompounder

Microcompounder

Thermo Fisher Scientific, Inc.
Rheomix 600p / Rheomex PTW 16/40
HAAKE PolyLab system measuring kneader / measuring extruder

Fiber winding machine
Fiber winding machine

Fiber winding machine

In-house development

Small fiber winding machine

Heat press
Heat press

Heat press

Rucks Maschinenbau GmbH
KV 214
lower-piston frame press

Heat press
Heat press

Heat press

Siempelkamp GmbH & Co. KG
composite press with upstream IR heating unit

Online prepreg system
Online prepreg system

Online prepreg system

Consisting of modules from the following manufacturers: Wirl Elektrotechnik, Tartler, Zünd Systemtechnik, ABB

Prototype for investigating just-in-time

Fiber-reinforced composite technologies
Fiber-reinforced composite technologies

Fiber-reinforced composite technologies

VARI - Vacuum-assisted resin infusion

VRTM - Vacuum-assisted resin transfer molding

Hand-layup

Sample milling machine
Sample milling machine

Sample milling machine

CNC-Step

High-Z S-720/T CNC milling machine

Cutter mills
Cutter mills

Cutter mills

Retsch GmbH

SM100  

SK300

Laboratory ash furnace
Laboratory ash furnace

Laboratory ash furnace

Nabertherm GmbH

LVT 9/11 laboratory ash furnace

Vacuum drying oven
Vacuum drying oven

Vacuum drying oven

BINDER GmbH

Binder VDL 115 vacuum drying oven

Lathes
Lathes

Lathes

WEILER Machine Tools, LLC

VCD intern

and others

Additive manufacturing

Multi-material filament printer
Multi-material filament printer

Multi-material filament printer

© Prusa Research a.s.

Prusa XL

Industrial filament printers
Industrial filament printers

Industrial filament printers

AIM3D GmbH

ExAM 510

Industrial filament printers
Industrial filament printers

Industrial filament printers

German RepRap

x500

Filament printer
Filament printer

Filament printer

Anycubic

Kobra 2 Max

Filament printer
Filament printer

Filament printer

BCN3D Technologies
Sigma R19
 

Filament printer
Filament printer

Filament printer

Bambu Lab

A1

Fiber-reinforced filament printer
Fiber-reinforced filament printer

Fiber-reinforced filament printer

Markforged Inc.
Mark Two
 

Continuous-feed filament printer
Continuous-feed filament printer

Continuous-feed filament printer

IdeaFormer

IR3 V2

SLA printer
SLA printer

SLA printer

Formlabs GmbH

Form4

 

SLA printer
SLA printer

SLA printer

Anycubic

Photon Mono X 6K
, Photon Mono 4K
, and more

 

3D scanner
3D scanner

3D scanner

FARO CREAFORM™

HandySCAN SILVER 307

Stade

Extrusion
Extrusion

Extrusion

Thermo Fisher Scientific

Haake Rheomex OS PTW16

Haake PolyLab OS RheoDrive 7

Rheometry
Rheometry

Rheometry

TA Instruments

ARES-G2

Calorimetry
Calorimetry

Calorimetry

TA Instruments

Discovery DSC system

Universal testing machine
Universal testing machine

Universal testing machine

ZwickRoell GmbH & Co. KG

2.5 kN material testing machine

Hot press
Hot press

Hot press

Langzauner GmbH

PerfectLab 60

Software

CAD

Dassault Systèmes Deutschland GmbH
SolidWorks© 

CAD/CAM

Robert McNeel & Associates
Rhinoceros / Grasshopper

FEM

ANSYS, INC.
Ansys

Physical processes

COMSOL, Inc.
COMSOL Multiphysics

Liquid composites

ESI Group
PAM-RTM

Plastic injection molding

Autodesk Corporation
Moldflow

Numerical calculation

The MathWorks, Inc.
MATLAB

LCA

iPoint-systems gmbh

Umberto

Data management

Nicolas Capri

eLabFTW

AI for academic research

scienceOS UG

scienceOS